How Much Labor Is Required To Install And How Often To Replace A Starter Motor

In the field of modern industry, heavy equipment is an indispensable key equipment in the production and manufacturing process. These massive machines are often powered by powerful starter motors to keep them running efficiently. In this article, MyMROmarts will take a deep dive into issues related to labor, replacement intervals, and power required to install starter motors for heavy equipment.

How Much Labor Is To Install A Starter Motor

Installing a starter motor for heavy equipment is a complex and time-consuming engineering task. Often multiple people are required, including specialized engineers and technicians. The installation process involves many links and requires a high degree of professional knowledge and experience.

a. Heavy equipment must be thoroughly inspected prior to the installation of starter motors. Make sure that all parts and connections are intact. This stage requires the cooperation of mechanical engineers and electrical engineers. Ensure that heavy equipment is in good condition and meets installation requirements.

b. The electrical connection of the starter motor is a critical step. Electrical engineers are responsible for carefully connecting the cables to ensure that the starter motor is properly connected to the power supply and control system. Depending on the size and complexity of the heavy equipment, this may require 2 to 4 electrical engineers.

c. Installing a starter motor involves the mechanical operation of heavy equipment. This requires a skilled mechanical engineer and several assistants. They position the starter motor correctly on the heavy equipment and make the necessary adjustments and calibrations.

d. After the installation is completed, the starter motor needs to be debugged and tested. This usually requires a dedicated team including electrical engineers, mechanical engineers, and equipment operators. They will make sure the starter motor works perfectly with the rest of the heavy equipment. Ensure that the starter motor can drive other diesel engine spare parts and large equipment to work normally.

How Often To Replace The Starter Motor

The useful life of a starter motor depends on many factors, including its build quality, environment of use, workload, and maintenance. Generally speaking, under the condition of normal use and maintenance, the starter motor can have a service life ranging from several years to more than ten years.

a. High-quality starter motors usually use high-quality materials and advanced manufacturing processes, and their lifespan is relatively long. Therefore, when purchasing a starter motor, choosing a reliable brand and supplier is one of the important factors to extend the service life.

b. The operating environment of the starter motor has a direct impact on its life. Under harsh environmental conditions such as high temperature, high humidity, and dusty or corrosive gases, starter motors may damage or age more quickly.

c. Under the long-term high-load operation of the starter motor, the wear and fatigue of its parts will increase. So more prone to failure. Reasonably plan the workload of the equipment, and check and maintain it regularly. It can prolong the service life of the starter motor.

d. Regular maintenance and maintenance is the key to ensuring the normal operation of the diesel starter motor. Maintenance measures such as regular replacement of lubricating oil, cleaning of filter screens, and inspection of cables and connectors can effectively reduce the possibility of failure and prolong the life of the starter motor.

How Powerful Is A Starter Motor

On the bench, the starter will draw 80 to 90 amps. However, during the actual cranking of the engine, the starter will draw 250 to 350 amps. Also, the power of the starter motor depends on the characteristics of the heavy equipment being driven. Mainly including the type of heavy equipment, load characteristics, and working conditions.

a. Different types of heavy equipment, such as presses in the manufacturing industry, rolling mills in the metallurgical industry, crushers in the mining industry, etc. Their starter motors vary in power requirements.

b. The load characteristics of heavy equipment will also affect the power selection of the starter motor. For example, some heavy equipment requires a large starting torque when starting. Therefore a higher-power starter motor may be required. In this way, the starter motor can be guaranteed to drive the engine to ensure that the diesel alternator and other diesel engine components work normally one after another.

c. Working conditions, such as the frequency of use and continuous working time of heavy equipment, will also impose requirements on the power of the starting motor. In the case of high-frequency and long-term operations. The power of the starter motor may need to be increased appropriately to prevent overheating and overloading.

In summary, installing a heavy equipment starter motor typically requires the input of 3 to 8 people. Depending on the size and complexity of the heavy equipment. The cooperation of these professionals will ensure a smooth starter motor installation process. A reasonable selection of high-quality starter motors provides a good operating environment. Avoiding excessive loads and performing regular maintenance can maximize the life of the starter motor. The power demand of the starter motor is a comprehensive consideration. It needs to be reasonably selected according to the characteristics and working conditions of specific heavy equipment.